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Learn how to replace Kenworth T680 headlights with this step-by-step guide. Improve safety and performance with aftermarket headlights from QSC Truck Parts.

Replacing headlights on your Kenworth T680 is an essential maintenance task to ensure safe driving, especially at night and during poor visibility conditions. Over time, headlights can become dim, foggy, or even burn out, which compromises safety and performance. Whether you're a fleet owner or an owner-operator, knowing how to replace your Kenworth T680 headlights can save you time and money. This blog provides a comprehensive guide on how to replace the headlights on your Kenworth T680, with some tips and advice on choosing aftermarket Kenworth T680 headlights for enhanced visibility.

Why You Need to Replace Your Kenworth T680 Headlights

  1. Improved Visibility: Worn-out or damaged headlights reduce your ability to see clearly on the road, especially at night or in adverse weather conditions.

  2. Safety: Non-functioning or dim headlights make your truck less visible to other drivers, increasing the risk of accidents.

  3. Legal Compliance: It's a legal requirement to ensure that your truck's headlights are in working condition to meet road safety standards.

Tools You'll Need to Replace the Headlights

Before beginning the replacement process, gather the necessary tools:

  • New Kenworth T680 headlights (preferably aftermarket headlights for better performance and cost-effectiveness)

  • A socket wrench set

  • Flathead screwdriver

  • Ratchet wrench

  • Torque wrench

  • A clean cloth for handling headlights

  • Gloves for protection

Step-by-Step Guide to Replacing Your Kenworth T680 Headlights

Step 1: Ensure Safety

Start by parking your Kenworth T680 on a flat surface and turning off the ignition. It’s important to let the headlights cool down if they were recently used, as they may be hot. Disconnect the battery to avoid any electrical accidents.

Step 2: Access the Headlight Assembly

To access the headlight, you will need to remove any obstructions that are in the way. This may include the front grille, headlight bezels, or any surrounding components. Use the flathead screwdriver to gently remove any plastic clips or trim around the headlight area.

Step 3: Remove the Old Headlight Assembly

Once the obstructions are removed, use your socket wrench to unscrew any bolts holding the headlight assembly in place. Depending on your specific Kenworth T680 model, you may need to remove the entire headlight assembly to access the bulbs.

Carefully pull the headlight assembly away from the housing. Be gentle with the wires to avoid damaging them. Disconnect the wiring harness from the back of the headlight bulb by pressing the release tabs.

Step 4: Install the New Headlight

Take your new Kenworth T680 headlights and connect the wiring harness to the back of the new bulb. Ensure that the connection is secure, as improper installation can lead to electrical malfunctions. Once connected, carefully slide the new headlight assembly into the housing.

Use your socket wrench to fasten the bolts and screws that hold the headlight in place. Make sure the headlight is firmly secured, and adjust the angle to match the previous headlight's alignment.

Step 5: Test the New Headlight

Before reassembling the surrounding parts, reconnect the battery and test the new headlight to ensure it works correctly. Check both the low beam and high beam functions. Ensure the headlight is properly aligned and that the beam is shining in the right direction.

Step 6: Reassemble and Secure the Components

Once you’re satisfied with the headlight’s operation, reassemble the parts you removed earlier, such as the grille or headlight bezels. Tighten any screws or clips to ensure everything is secure.

Why Choose Aftermarket Kenworth T680 Headlights?

When it comes to replacing Kenworth T680 headlights, choosing aftermarket headlights offers several advantages over OEM parts:

  1. Cost-Effective: Aftermarket headlights are typically more affordable than OEM options, providing better value for money.

  2. Enhanced Performance: Many aftermarket headlights are designed with advanced lighting technologies, such as LED or HID lights, offering brighter illumination, improved visibility, and better durability.

  3. Customization: Aftermarket options often come in a variety of styles, allowing you to choose headlights that match your truck's appearance and enhance its overall aesthetic.

QSC Truck Parts offers a wide range of aftermarket semi truck parts, including Kenworth T680 headlights, which are designed to meet or exceed OEM specifications. You can count on us for high-quality parts that improve your truck’s visibility, safety, and style.

Conclusion

Replacing the headlights on your Kenworth T680 doesn’t have to be a daunting task. By following this step-by-step guide, you can ensure that your truck’s headlights are working properly, enhancing your visibility and safety on the road. Investing in aftermarket Kenworth T680 headlights is an affordable and effective way to improve performance and ensure your vehicle is roadworthy. For top-quality Kenworth T680 headlights and other semi truck parts, visit QSC Truck Parts. We offer a wide selection of aftermarket semi truck parts designed to keep your truck running safely and efficiently.

Need help? We're available at626 443 9090 - Email us atinfo@qsctruckparts.com
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